EFTA01123783.pdf

CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ CERTIFICATION PROGRAM DOC. NO. 98XN9 FOR VP-BBJ B737-700IGW S/N: 29273 Rev. E Date : 10.09.99 CABIN and AVIONICS OUTFITTING Prepared by : Date : Checked by : Date : Approved by : Date : Distribution: To Date To Date To Date I 98XN9revE.doc 1112 05.08.2011/f EFTA01123783  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ RECORD OF REVISIONS REVISION PAGE DESCRIPTION DATE IR All First Edition 02.10.98 A All Second Edition 28.02.99 B All Add GPS Relocation 28.04.99 Replace AFIS by Telelink New STC Number for Satcom C All Change to one AFMS for the 05.07.99 Cabin Installation Add Dates for the Documents D All Change GPS STC to 8110-3 19.08.99 Add 8110-3 for Satcom Intl. E All Latest Rev. Status for Doc. 10.09.99 Replace DWG Qual. Controll Sheet by Modification Sheet Change EI.Wiring Quality Control Numbering General EMI Checks 98XN9revE.doc 2 / 12 05.08.2011/f EFTA01123784  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ INTRODUCTION The CERTIFICATION PROGRAM as presented here in lists all applicable documents required to perform and certify the CABIN and AVIONICS OUTFITTING of 8737-7001GW, SIN 29273, VP-BBJ. Doc. Name Doc. Number Revision Date 1. CERTIFICATION PROGRAM 98XN9 E 10.09.99 2. PROJECT DESCRIPTION 98XN9-500 08.09.99 3.1. SUMMARIES 3.1.1. Project report 98XN9-100 IR 09.09.99 3.1.2. Test Report 98XN9-100-01 IR 09.09.99 3.1.3. Electrical Master Drawing List MK1-01E IR 09.09.99 3.1.4. Mechanical Master Drawing List MK1-01M IR 09.09.99 3.1.5. Electrical Master Item List MK1-02E IR 3.1.6. Master Wire List MK1-12E IR 09.09.99 3.1.7. Master Supplemental Equipment List MK-10 IR 09.09.99 3.1.8. Weight and Balance Report MK-14M IR 3.1.9. Maintenance Manual MK-06 IR 3.1.10. Ground Check Summary 98XN9-105 IR 06.09.99 3.1.11. Flight Check Summary 98XN9-109 IR 06.09.99 3.1.12. Cabin Operation Manual MK-04 IR 3.1.13. Conformity Inspection Record FAA Form 8100-1 -- 3.1.14. Engineering Order 98XN9-250000 A 06.09.99 3.2. COMPLIANCES, ANALYSIS, REPORTS 3.2.1. Supplemental Electrical Load Analysis MK-11E IR 3.2.2. Stress report list 98XN9-104 IR 04.08.99 3.2.3. Burntest report 98XN9-107-01 IR 3.2.4. Electro Magnetic Interference Groundtest 98XN9-105-EMI IR 3.2.5. Electro Magnetic Interference Flighttest 98XN9-109-EMI IR 3.2.6. Certification Compliance Sheet 98XN9-102 IR 07.06.99 Manufacturing of components and systems in accordance with Jet Aviation internal production engineering procedure. 98XN9revE.doc 3 / 12 05.08.2011/f EFTA01123785  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ Doc. Name Doc. Number Revision Date 4. PART 1: CABIN INTERIOR OUTFITTING 4.1. CABIN INTERIOR OUTFITTING Including: Cabinets, Bulkheads, Cabin doors, Galleys, Ceiling, Seats, Divans, Tables, Cabin Lighting, Lavatory, Airconditioning modification, Floor modifications, Call System, Sound Proofing, Emergency equipment. 4.1.1 Ground/EMI Check 98XN9-105-EMI IR 4.1.2. Flight/EMI Check 98XN9-109-EMI IR 4.1.3. Decompression Analysis ER-01052 New 19.11.98 4.1.4. Stress Substantiation Report 98XN9-104-01 IR 04.08.99 4.1.5. Wiring Quality Control Sheet 98XN9-105-01E IR 4.1.6. Modification Sheet J.A.9803-1C 4.1.7. FAA Form 8110-3 4.1.8. Airplane Flight Manual Supplement 98XN9-201-01 IR 5. PART 2: SYSTEMS Including: Airshow system, Oxygen system, Electrical Power, Emergency Lighting, Entertainment system, F/A Interphone PIA, Sat Data Com system, Satcom system, Smoke detection. Water Waste system. 5.1. AIRSHOW SYSTEM 5.1.1 Ground/EMI Check 98XN9-105-EMI IR 5.1.2. Flight/EMI Check 98XN9-109-EMI IR 5.1.3. Stress Substantiation Report 98XN9-104-02 IR 04.08.99 5.1.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.1.5. Modification Sheet J.A. 9803-1C 5.1.6. FAA Form 8110-3 5.2. OXYGEN SYSTEM 5.2.1 Ground/EMI Check 98XN9-105-EMI IR 5.2.2. Flight/EMI Check 98XN9-109-EMI IR 5.2.3. Stress Substantiation Report 98XN9-104-03 IR 04.08.99 5.2.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.2.5. Modification Sheet J.A. 9803-1C 5.2.6. FAA Form 8110-3 5.3. ELECTRICAL POWER 5.3.1 Ground/EMI Check 98XN9-105-EMI B 5.3.2. Flight/EMI Check 98XN9-109-EMI IR 5.3.3. Stress Substantiation Report 98XN9-104-04 IR 04.08.99 5.3.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.3.5. Modification Sheet J.A. 9803-1C 5.3.6. FAA Form 8110-3 98XN9revE.doc 4 / 12 05.08.2011/f EFTA01123786  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ Doc. Name Doc. Number Revision Date 5.4. EMERGENCY LIGHTING 5.4.1 Ground/EMI Check 98XN9-105-EMI IR 5.4.2. Flight/EMI Check 98XN9-109-EMI IR 5.4.3. Stress Substantiation Report 98XN9-104-05 IR 04.08.99 5.4.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.4.5. Modification Sheet J.A. 9803-1C 5.4.6. FAA Form 8110-3 5.4.7. Emergency lighting system, transverse 98XN9-103 A 27.08.99 separation analysis 5.4.8. Emergency lighting system lighting level 98XN9-103L IR 09.09.99 analysis 5.5. ENTERTAINMENT SYSTEM 5.5.1 Ground/EMI Check 98XN9-105-EMI IR 5.5.2. Flight/EMI Check 98XN9-109-EMI IR 5.5.3. Stress Substantiation Report 98XN9-104-06 IR 04.08.99 5.5.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.5.5. Modification Sheet J.A. 9803-1C 5.5.6. FAA Form 8110-3 5.6. PA INTERPHONE /PA 5.6.1 Ground/EMI Check 98XN9-105-EMI IR 5.6.2. Flight/EMI Check 98XN9-109-EMI IR 5.6.3. Stress Substantiation Report 98XN9-104-07 IR 04.08.99 5.6.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.6.5. Modification Sheet J.A. 9803-1C 5.6.6. FAA Form 8110-3 5.7. TELELINK SYSTEM 5.7.1 Ground/EMI Check 98XN9-105-EMI IR 5.7.2. Flight/EMI Check 98XN9-109-EMI IR 5.7.3. Stress Substantiation Report 98XN9-104-08 IR 04.08.99 5.7.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.7.5. Modification Sheet J.A. 9803-1C 5.7.6. FAA Form 8110-3 5.8. SATCOM INSTALLATION 5.8.1 Ground/EMI Check 98XN9-105-EMI IR 5.8.2. Flight/EMI Check 98XN9-109-EMI IR 5.8.3. Stress Substantiation Report 98XN9-104-09 IR 04.08.99 5.8.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.8.5. Modification Sheet J.A. 9803-1C 5.8.6. FAA STC SA8849SW 2 08.04.99 5.8.7. FAA Form 8110-3 98XN9revE.doc 5 / 12 05.08.2011/f EFTA01123787  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ Doc. Name Doc. Number Revision Date 5.9. SMOKE DETECTION 5.9.1 Ground/EMI Check 98XN9-105-EMI IR 5.9.2. Flight/EMI Check 98XN9-109-EMI IR 5.9.3. Stress Substantiation Report 98XN9-104-10 IR 04.08.99 5.9.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.9.5. Modification Sheet J.A. 9803-1C 5.9.6. FAA Form 8110-3 5.10. WATER AND WASTE SYSTEM 5.10.1 Ground/EMI Check 98XN9-105-EMI IR 5.10.2. Flight/EMI Check 98XN9-109-EMI IR 5.10.3. Stress Substantiation Report 98XN9-104-11 IR 04.08.99 5.10.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.10.5. Modification Sheet J.A. 9803-1C 5.10.6. FAA Form 8110-3 5.11. GPS Antenna Relocation 5.11.1 Ground/EMI Check 98XN9-105-EMI IR 5.11.2. Flight/EMI Check 98XN9-109-EMI IR 5.11.3. Stress Substantiation Report 98XN9-104-12 IR 04.08.99 5.11.4. Wiring Quality Control Sheet 98XN9-105-01E IR 5.11.5. Modification Sheet J.A. 9803-1C -- 5.11.6. Engineering Order 98XN9-345800 IR 03.07.99 5.11.6. FAA 8110-3 6. Non Compliance Items: All interior non compliance items to the FAA Part 25 are covered by the FAA Partial Grant of Exemption Number 6820A as applicable for B737-700IGW. 7. Special Conditions : Operation under FAR Part 91 Aircraft is private. not for hire use and not offered for public conveyance. 8. REGULATION OF AIRWORTHINESS 8.1 Electrical and mechanical installations are referenced to FAA: AC-20-38A: Measurement of Cabin Interior Emergency Illumination in Transport Airplanes AC-20-41A: Substitute Technical Standard Order (ISO) Aircraft Equipment AC-20-42C: Hand Fire Extinguishers for use in Aircraft AC-20-47: Exterior Colored Band Around Exits on Transport Airplanes AC-20-60: Accessibility to Excess Emergency Exits AC-20-71: Dual Locking Devices on Fasteners AC-20-110J: Index of Aviation Technical Standard Orders 98XN9revE.doc 6 / 12 05.08.2011/f EFTA01123788  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ 8. REGULATION OF AIRWORTHINESS (conf d) 8.1 Electrical and mechanical installations are referenced to FAA (conf d): AC-20-118A: Emergency Evacuation Demonstration AC-20-136: Protection of Aircraft Electrical/Electronic System Against the Indirect Effects of Lightning AC-21-16C: Radio Technical Commission for Aeronautics Document DO-160C AC-21-22: Injury Criteria for Human Exposure to Impact AC-21-25A: Approval of Modified Seats and Berths Initially Approved Under a Technical Standard Order AC-21-34: Shoulder Harness-Safety Installations AC-25-9A:Smoke detection, penetration, and evacuation tests related flight manual emergency procedures. AC-25-10: Guidance for Installation of Miscellaneous Nonrequired Electrical Equipment AC-25-15: Approval of Flight Management Systems in Transport Category Airplanes AC-25-16: Electrical Fault and Fire Prevention and Protection AC-25-17: Transport Airplane Cabin Interiors Crashworthiness Handbook AC-25-20: Pressurization. Ventilation, and Oxygen Systems Assessment for Subsonic Flight Including High Altitude Operation AC-25.571-1B: Damage-Tolerance and Fatigue Evaluation of Structure AC-25-629-1: Flutter Substantiation of Transport Category Airplanes AC-25-783-1: Fuselage Doors, Hatches, and Exits AC-25.785-1A: Flight Attendant Seat and Torso Restraint System Installations AC-25-803-1: Emergency Evacuation Demonstrations AC-25-807-1: Uniform Distribution of Exits AC-25.812-2: Floor Proximity Emergency Escape Path Marking Systems Incorporating Photoluminescent elements AC-25.853-1: Flammability Requirements for Aircraft Seat Cushions AC-25-1309-1A: System Design Analysis AC-25.1357-1: Circuit Protective Device Accessibility AC-25.1455-1: Waste Water/Potable Water Drain System Certification AC-25.1529-1: Instructions for Continued Airworthiness of Structural Repairs on Transport Airplanes AC-25-1581-1: Airplane Fight Manual AC-43-12A: Preventive Maintenance AC-43.13-1A: Acceptable Methods, Techniques and Practices Aircraft Inspection and Repair AC-43.13-2A: Acceptable Methods, Techniques, and Practices - Aircraft Alterations AC-91-38A: Large and Turbine-Powered Multiengine Airplanes, Part 91, Subpart D AC-91-65: Use of Shoulder Harness in Passenger Seats AC-91-67: Minimum Equipment Requirements for General Aviation Operations Under FAR Part 91 AC-120-27C: Aircraft Weight and Balance Control AC-120-39: Hazards of Waste Water Ice Accumulation Separating From Aircraft in Flight AC-120-44A: Air Carrier First Aid Programs AC-120-47: Survival Equipment for Use in Overwater Operations AC-120-48: Communication and Coordination Between Flight Crewmembers and Flight Attendants 98XN9revE.doc 7 / 12 05.08.2011/f EFTA01123789  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ 8.2 Administration Regulation 8.2.1 Base of certification: Boeing type certification of B737-700 IGW 8.3 Airworthiness regulations FAR 25: Boeing type certification of B737-700 amended by changes required by FAR 25.2 Arndt 1 thru 91 " Special Retroactive Requirements" and changes required for operations under FAR 91 Amdt 1 thru 254. 98XN9revE.doc 8 / 12 05.08.2011/f EFTA01123790  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ PART 25: AIRWORTHINESS STANDARDS:TRANSPORT CATEGORY AIRPLANES SUBPART A, General FAR 25.1 Applicability Arndt 1 thru 91 FAR 25.2 Special retroactive requirements Arndt 1 thru 91 SUBPART B, Flight GENERAL FAR 25.29 Empty weight and corresponding center of gravity Amdt 1 thru 77 SUBPART C, Structure GENERAL FAR 25.301 Loads Arndt 1 thru 77 FAR 25.303 Factor of safety Arndt 1 thru 77 FAR 25.305 Strength and deformation Arndt 1 thru 77 FAR 25.307 Proof of structure Arndt 1 thru 77 FLIGHT LOADS FAR 25.321 General Amdt 1 thru 77 FLIGHT MANEUVER AND GUST CONDITIONS FAR 25.341 Gust loads Amdt 1 thru 77 FAR 25.365 Pressurized compartment loads Arndt 0 GROUND LOADS FAR 25.471 General Amdt 1 thru 77 EMERGENCY LANDING CONDITIONS FAR 25.561 General Arndt 0 FAR 25.562 (a),(b),(c)(1),(2),(3),(4).(7).(8). Emergency landing dynamic conditions Amdt 1 thru 64" FATIGUE EVALUATION FAR 25.571 Damage-tolerance and fatigue conditions Amdt 0; 77** LIGHTNING PROTECTION FAR 25.581 Lightning protection Amdt 1 thru 77 SUBPART D, Design and Construction GENERAL FAR 25.601 General Arndt 1 thru 77 FAR 25.603 Materials Arndt 1 thru 77 FAR 25.605 Fabrication methods Arndt 1 thru 77 FAR 25.607 Fasteners Arndt 0; 77** FAR 25.609 Protection of structure Arndt 1 thru 77 FAR 25.611 Accessibility provisions Arndt 1 thru 77 FAR 25.613 Material strength properties and design values Arndt 1 thru 77 FAR 25.619 Special factors Arndt 1 thru 77 7.3 Airworthiness regulations FAR 25 (cont) : 98XN9revE.doc 9 / 12 05.08.2011/f EFTA01123791  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ FAR 25.621 Casting factors Arndt 1 thru 77 FAR 25.623 Bearing factors Arndt 1 thru 77 FAR 25.625 Fitting factors Amdt 1 thru 77 PERSONNEL AND CARGO ACCOMMODATIONS FAR 25.771 Pilot compartment Amdt 1 thru 77 FAR 25.772 Pilot compartment doors Arndt 1 thru 77 FAR 25.777 Cockpit controls Arndt 1 thru 77 FAR 25.783 Doors Arndt 1 thru 77 FAR 25.785 Seats, berths, safety belts. and harnesses Arndt 1 thru 77 FAR 25.787 Stowage compartments Amdt 1 thru 77 FAR 25.789 Retention of items of mass in passenger and crew compartments and galleys Amdt 1 thru 77 FAR 25.791 Passenger information signs and placards Arndt 1 thru 77 FAR 25.793 Floor surfaces Amdt 1 thru 77 EMERGENCY PROVISIONS FAR 25.801 Dichting Amdt 1 thru 77 FAR 25.803 Emergency evacuation Amdt 1 thru 77 FAR 25.805 Removed Arndt 1 thru 77 FAR 25.807 Emergency exits Arndt 15 FAR 25.809 Emergency exit arrangement Arndt 1 thru 77 FAR 25.810 Emergency egress assist means and escape routes Arndt 1 thru 77 FAR 25.811 Emergency exit marking Arndt 1 thru 77 FAR 25.812 Emergency lighting Arndt 1 thru 77 FAR 25.813 Emergency exit access Arndt 45; 77" FAR 25.815 Width of aisle Arndt 1 thru 77 FAR 25.817 Maximum number of seats abreast Amdt 1 thru 77 VENTILATION AND HEATING FAR 25.831 Ventilation Amdt 1 thru 77 PRESSURIZATION FAR 25.841 Pressurized cabins Amdt 1 thru 77 FIRE PROTECTION FAR 25.851 Fire extinguishers Arndt 1 thru 77 FAR 25.853 Compartment interiors Arndt 1 thru 77 FAR 25.854 Lavatory fire protection Amdt 1 thru 77 FAR 25.855 Cargo or baggage compartment Amdt 1 thru 77 FAR 25.858 Cargo compartment fire detection systems Amdt 1 thru 77 FAR 25.869 Fire protection: systems Amdt 1 thru 77 SUBPART F, Equipment GENERAL FAR 25.1301 Function and installation Amdt 1 thru 77 FAR 25.1307 Miscellaneous equipment Amdt 1 thru 77 FAR 25.1309 Equipment, systems, and installations Arndt 0; 77** FAR 25.1316 System lightning protection Arndt 1 thru 77 8.3 Airworthiness regulations FAR 25 (cont) : 98XN9revE.doc 10 / 12 05.08.2011/f EFTA01123792  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ INSTRUMENTS: INSTALLATION FAR 25.1321 Arrangement and visibility Amdt 1 thru 77 FAR 25.1322 Warning, caution, and advisory lights Amdt 1 thru 77 ELECTRICAL SYSTEMS AND EQUIPMENT FAR 25.1351 General (except (a) (b)(1)thru(4)) Amdt 1 thru 77 FAR 25.1351 General (only (a) (b)(1)thru(4)) Amdt 1 thru 77 FAR 25.1353 Electrical equipment and installations Amdt 1 thru 77 FAR 25.1355 Distribution system Amdt 1 thru 77 FAR 25.1357 Circuit protective devices Amdt 1 thru 77 LIGHTS FAR 25.1381 Instrument lights Amdt 1 thru 77 SAFETY EQUIPMENT FAR 25.1411 General Amdt 1 thru 77 FAR 25.1415 Dichting equipment Amdt 1 thru 77 FAR 25.1421 Megaphones Amdt 1 thru 77 MISCELLANEOUS EQUIPMENT FAR 25.1423 Public address system Amdt 1 thru 77 FAR 25.1431 Electronic equipment Amdt 1 thru 77 FAR 25.1439 Protective breathing equipment Amdt 1 thru 77 FAR 25.1441 Oxygen equipment and supply Amdt 1 thru 77 FAR 25.1443 Minimum mass flow of supplemental oxygen (except e) Amdt 1 thru 77 FAR 25.1443 Minimum mass flow of supplemental oxygen (only e) Amdt 1 thru 77 FAR 25.1445 Equipment standards for the oxygen distributing system Amdt 1 thru 77 FAR 25.1447 Equipment standards for the oxygen dispensing units Amdt 1 thru 77 FAR 25.1449 Means for determining use of oxygen Amdt 1 thru 77 FAR 25.1450 Chemical oxygen generator Amdt 1 thru 77 FAR 25.1453 Protection of oxygen equipment from rupture Amdt 1 thru 77 FAR 25.1455 Draining of fluids subject to freezing Amdt 1 thru 77 OPERATING LIMITATIONS AND INFORMATION FAR 25.1519 Weight, center of gravity, and weight distribution Amdt 1 thru 77 FAR 25.1529 Instructions for Continued Airworthiness Amdt 1 thru 77 MARKINGS AND PLACARDS FAR 25.1541 General Amdt 1 thru 77 FAR 25.1557 Miscellaneous markings and placards Amdt 1 thru 77 FAR 25.1561 Safety equipment Amdt 1 thru 77 AIRPLANE FLIGHT MANUAL FAR 25.1581 General Amdt 1 thru 77 FAR 25.1583 Operating limitations Amdt 1 thru 77 98XN9revE.doc 11 / 12 05.08.2011/f EFTA01123793  CERTIFICATION PROGRAM B 737-700 IGW; Reg.: VP-BBJ Appendixes Appendix F to Part 25 Amdt 1 thru 77 Appendix H Instructions for Continued Airworthiness Amdt 1 thru 77 Flight attendant seats will be qualified to Technical Standard Order C127.Passenger and crew seats in the flight deck will comply with § 25.562a).(b).(c)(1). (2). (3). (4). (7). and (8). In addition flight deck observer seats will comply with § 25.562 (c) (5). n Applicable to new and significantly modified structure and systems and portions of the airplane affected by these changes. Where two amendment levels are shown for the same paragraph, the number without the asterisk (') applies to structures, systems and portions of the airplane which are new or significantly modified. 8.4 Airworthiness regulations FAR 91: Arndt 91-1 through 91-254 (Exceptions are especially noted). Part 91 General Operating and Flight Rules Subpart C - Equipment, Instrument, and Certificate Requirements FAR 91.207 Emergency locator transmitters. Arndt 91-254 FAR 91.211 Supplemental oxygen. Arndt 91-254 Subpart F - Large and Turbine Powered Multiengine Airplanes FAR 91.501 Applicability. Arndt 91-254 FAR 91.503 Flying equipment and operating information. Arndt 91-254 FAR 91.509 Survival equipment for overwater operations. Arndt 91-254 FAR 91.513 Emergency equipment. Arndt 91-254 FAR 91.517 Passenger information. Arndt 91-254 FAR 91.519 Passenger briefing. Arndt 91-254 FAR 91.521 Shoulder harness. Arndt 91-254 FAR 91.523 Carry-on baggage. Arndt 91-254 FAR 91.533 Flight attendant requirements. Arndt 91-254 FAR 91.535 Stowage of food, beverage, and passenger service equipment during aircraft movement on the surface, takeoff, and landing. Amdt 91-254 Subpart G - Additional Equipment and Operating Requirements for Large and Transport Category Aircraft FAR 91.601 Applicability. Arndt 91-254 FAR 91.607 Emergency exits for airplanes carrying passengers for hire. Arndt 91-254 FAR 91.613 Materials for compartment interiors. Arndt 91-254 98XN9revE.doc 12 / 12 05.08.2011/f EFTA01123794