EFTA00807628.pdf
dataset_9 pdf 2.1 MB • Feb 3, 2026 • 22 pages
•
06
Proposal
.A
6.6 MPAC
usA ADVANCED WATER
TREATMENT SOLUTIONS
Ampac USA Seawater Desalination Plant
Model SW100K-LX
Ampac USA
5255-5265 State St.
Montclair, CA 91763 USA
Tel: (909) 548-4900
Fax: (909) 548-4901
Website: www.ampacl.com
EFTA00807628
Table of Contents:
System Design Basis• 4
Main System Components: 4
Main System instrumentations: 4
Functional Specification S
System Safety. S
System Specifications• 6
Design Basis• 6
Standard Features 6
Components Make & Materials of Construction: 6
Power Consumption 6
Base Price for SW100K-LX - 440V/60Hz/3 Phase 7
Specifications for Ampac Reverse Osmosis System 100,000GPD-TFC 8
Submersible Intake Pump: (Optional) 8
Auto•Flush Screen Filter (Optional) 9
Pre-Chlorination System (Optional) 9
De•Chlorination System (Optional) 9
Anti•Scalant Dosing System (Optional) 10
Sediment Cartridge Filter Housing 5 Micron 10
Multimedia KDF-GAC-Poly Phosphate Quartz Pre•Filters: 11
RO High Pressure Pump 12
Energy Recovery Hydraulic Pressure Booster (HPB) 12
Membranes Elements 12
Pressure Vessels 13
Post Treatment System 13
CIP (Clean in Place System): (Optional) 13
Instrumentation 14
PLC: 5200 Series Microprocessor Controller: (Included) 14
PLC: V1O40 w/10.4" Touch Screen Controller: (Optional) 15
Pressure Gauges 16
Pressure Valves 16
ORP Meter (Optional) 16
pH•Meter (Optional) 16
Auto•Flush Process 17
RO system Operating Requirements• 17
Electrical 17
Additional Specifications: 18
Monitoring• 18
Service• 18
Maintenance Schedule• 18
Electrical Power Container• 19
Terms• 20
Warranties: 20
Technical Support• 20
Installation & Commissioning: 21
Sample Pictures of Similar Applications 21
Flowchart design 22
A MPA C USA Proposal No. 17101-100-010 June 30, 2017 2
EFTA00807629
■
# AMPAC
6 di 6 ADVANCED WATER
6 TREATMENT SOLUTIONS
USA
5255.5265 State St. Montclair, CA 91763 USA
Tel: (909) 548.4900
Fax: (909) 548-4901
Website
e-mail
Proposal
Ampac USA Seawater Desalination Watermaker
Capacity: 100,000 GPD-TFC (378m3/Day.)
Date: June 30th, 2017
Proposal No: 17101-100-010 ' 144 "'Y
*WINONAf TAL
Contact Name: Mr. Michael Ross SOLUTIONS
RELIAM( ITY
Organization: Island Manager
Address: Red Hook Qrts B3
St. Thomas, USVI 00802
Tel: 340-514-7702
Water
E-mail: \Oils Quality,
BBB Live safe
elan member
Dear Mr. Ross,
Thank you for this opportunity to quote you on your Water Purification Requirement. We take pride in our attention to
detail with our customers Requirement. Best Design, material and workmanship shall be applied and specified according
to the world wide recognized marine practices to ensure reliability, durability and easy maintenance and to comply
with Marine Industry and Ship Requirements.
System production is based on the following conditions:
1) Air Temp (Weather): From 50°C to -30"C
2) Sea water Temp: From 30°C to -2°C
3) Machine Room: From 50°C to 0°C
4) Relativity Humidity: From 95% to 0
5) Maximum Salinity: 45,0COppm NaCI feed water,
6) pH Range: 3.0.11.0pH Range.
Make of System: Fully automated Turnkey Sea Water Desalination System including pre-treatment Modules and
Reverse Osmosis System fully built on a Powder Coated welded Aluminum Skid with Diamond Plate Base using good
industrial practice and following manufacturer's guidelines for every component.
Model ofSystem: SW100K-LX System to produce: 15.8m3/hr (100,000 GPD) at maximum 45,000 mg/I Salinity
Delivery Terms: Estimated System completion and crating, on average 10-12 Weeks from the day of receipt of
formal purchase order and Initial Deposit.
Dimensions: 200" l x 76" W x 128"H., approx. Weight 6,500 Kgs.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and options
listed below unless otherwise indicated.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 3
EFTA00807630
The proposed system includes the following features:
System Design Basis:
Main System Components:
• Double Coated Epoxy Welded Aluminum frame with Aluminum Diamond Plate and will conform to AISC
Manual of Construction.
• Auto Flush Spin Down Screen Pre-Filter
• Inlet On-Demand Multi-Stage 316L Stainless Steel Feed Pressure Pump
• Twin 28Ft3 Multimedia Anthracite Pre-Filter w/backwash valve, Bypass
• Twin 4"x30" Sediment Pre-Filter 5µm
• High Pressure Multi-Stage Pump with Energy Recovery, Pressure Relief Valve and Accumulator
• Horizontal Multi Stage Feed Supply Pump with Safeguards
• 8" x 40" FRP Pressure Vessels
• TFC 8" x 40" Membrane Element
• pH Adjust Calcite Post-Filter
• Ultra Violet Disinfection Sterilizer
Main System Instrumentations:
• Complete Panel for Easy Controls
• Eight Count Stainless steel liquid-filled pressure gauges
• Sea Water Inlet Mechanical Motorized Actuator Valve
• Pressure Sensors for Raw, Brine and Permeate Waters w/Cut Off Pressure Switches
• Pressure Sensors to Halt Operations and Stop Pumps in case of High Module-Inlet Pressure
• High Pressure Relief Valve to reduce Pressure at the High Pressure Pump
• Stainless Steel System Pressure Control
• Stainless Steel Recycle Pressure Valve
• On/Off Main Power Switch
• Automatic Operating Programmable logic controller UL/CE Approved with:
• Smart Relay
• Delayed start-up of high-pressure pump
• Inlet Solenoid Valve Control
• Low & High Feed Pressure Switches
• Supply & Delivery Pumps Controls
• R/P Storage Tank Full Pump on/off
• Auto Flush Cycle
• Pre-Treat Lockout
• TDS Water quality Monitor for Permeate Water Quality
• Temperature Monitor with LCDE Display
• Hour Meter
• Chlorine Dosing Feed System
• Anti-Scalant Dosing Feed System
• Clean in Place (CIP) Fully Automated system pptionao
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 4
EFTA00807631
Functional Specification
Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
System Safety:
The equipment and system shall be designed considering minimizing hazard. Countermeasures
against the system hazard are as follows:
Electrical Safety Devices:
a System will be equipped with a 3 Pole Sensor Breaker
a Instrumentations will be equipped with a Single Phase Breaker and 2 Fuses
a Alarm Horn - Alarm Conditions: Low feed pressure & High permeate conductivity
a Unit Shutdowns include:
o Low feed pressure
o Pretreatment filters in backwash
o Product storage tank full
o High permeate conductivity
Water Safety device:
a Low Pressure Sensor
• High Pressure Diverter Valve
Monitoring and control devices for system safety:
1.11 LCD Display Screen showing Conductivity, Hour Meter and Temperature
• On-Off Push Buttons
• Panel Mount Liquid Filled Stainless Steel Pressure Gauges
• Panel Mount Flow Meters
• Pressure Control Valves.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 5
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S stem Specifications:
Quantity One
Capacity 100,000 GPD / 378.5 m3/Day
% Recovery 40%
% Salt Rejection 98%
Design Temperature 25°C
Maximum Temperature 45°C
Membrane Type TFC (Filmtec)
Pressure Vessels FRP (Code Line or Protec)
Design Basis:
Feed Flow Minimum 200 GPM ( 750 LPM)
Product Flow 69.5 GPM 263 LPM)
Incoming Feed TDS 45,000 PPM (45 PPT)
Incoming Feed Incoming Water Pressure Through Optional Submersible Pumps
Incoming Feed Water Chlorine 0 PPM
Incoming Feed Water Turbidity < 1 NTU
Incoming Feed Water SDI < 3 Maximum
Capacity (Design) Basis 24 Hrs/Day Operation
The proposal system includes the followingfeatures:
Standard Features
High-Pressure Belt Driven Piston Pump with Safeguards Cat USA
Complete Panel for Easy Controls Ampac USA
Sediment Pre-Filtration rated @ 200 GPM Harmsco USA
Liquid-filled pressure gauges for Pre, Post-Filters & Pumps Pressure Swagelok USA
Low-and high-pressure switches Square D USA
Powder-coated, Welded Aluminum Frame w/Aluminum Diamond Base Ampac USA
Fiber glass High Pressure Vessels Codeline USA
Filmtec Brackish Water TFC Membrane Elements BW30-400FR Dow Chemical USA
Components Make & Materials of Construction:
Description I Name Brand Material of Construction Origin
Skid Ampac USA Aluminum 34" Gauge with Diamond Plate Welded _ USA
Paint Ampac USA Powder Coating USA
Screen Filters Rusco Poly Carbonate with Stainless Steel Screens USA
Pre-Treatment Vessels Pentair/Structural Non Corrosive 100% Composite Fiberglass Construction USA
Auto Backwash Valves Clack USA Poly Ethylene USA
Chemical Treatment Tanks Simona America, Inc. Polypropylene W' Thickness USA
Chemical Pumps & Mixers LMI or Blue White Polypropylene USA
Sediment Pre-Filters Watts Glass Reinforced Polypropylene USA
Reverse Osmosis Pumps CAT 316L Stainless Steel USA
Membrane Vessels Bekaert Progressive FRP with Stainless Steel 316L End Ports USA
Membrane Elements Dow Chemical Filmtec Thin Film Composite (TFC) consisting of 3 layers,
polyester support web, a micro porous polysulfone interlayer,
and an ultra-thin polyamide barrier layer on the top surface.
Programmable Logic Controller RD Specialty Ltd NEMA4X Enclosure with UL/CUL Processor USA
Instrumentation Blue White FRP & 316L Stainless Steel USA
Piping Low Pressure
Piping High Pressure
Spears
Swagelok
316L Stainless Steel
316L Stainless Steel USAa
USA
Power Consumption
Pump HP Volts Qty Watts
100
RIO High Pressure Pump 440V / 460V 1 44.0 KW
On-Demand Supply Pump 7.5 440V / 460V 2 11.0 KW
Instrumentations 44ov / 460V An 2.00 KW
Average Power Consumption Per 1000 Liters 2.9 KW
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 6
EFTA00807633
Options: (Not included in the above price unless otherwise indicated) All options quoted upon request.
Pre Treatment Equipment - Not Included Unless Indicated Unit Price Extended Price
1 Base Price for SW100K-LX - 440V/60Hz/3 Phase $ 297,850.00 $ 297,850.00
Qty. Included Optional Equipment — Not Included Unless Indicated Unit Price Extended Price
Automatic Operating Programmable logic controller with :
- Delayed start-up of high-pressure pump, Motor Soft Start
1 • Automatic Membrane Flush System
• Hour Meter 12,500.00 Included
• TDS Water Quality Monitor
• Temperature Indicator.
1 HDMI Upgrade with 10.4" LSC Full Color Touch Screen 7.850.00 Included
6 Differential Pressure Gauges (Count 6) Each 65.00 Included
2 Electric Signal Waterproof Float switch for R/O Pump Shut-off Each 145.00 Included
2 Permeate & Reject Digital Flow Meter Each 685.00 Included
1 Dual Post Filtration with GAC & Calcite Post-Filters to adjust pH 875.00 Included
1 Nitrogen Filled # 5000 PSI Stainless Steel Pulsation Noise Dampener. 2,835.00 Included
1 Pressure Relief Valve for Security If Pressure Valve closed 1,975.00 Included
1 Auto Flush Package to flush system with fresh water after tank full 2,450.50 Included
Suggested Pre-Treatment Equipment - Not Included Unless Indicated Unit Price Extended Price
1 On-Demand Feed Supply Pump ITT Goulds or Ebara SHP, 3Phase 480V Each 4,750.00 Included
2 Auto Flush Spin Down Screen Pre-Filter Each 875.00 Included
1 Chlorine Injection System with Mixer & Pulsation Pump Each 1,875.00 Included
1 De-Chlorination Injection System with Mixer & Pulsation Pump Each 1,875.00 Included
1 Anti-Scalant Chemical Injection System with Mixer & Pulsation Pump Each 1,875.00 Included
2 24Ft' Multimedia Anthracite Pre•Filter w/backwash valve, Bypass Each 12,750.00 Included
Additional Options & Equipment - Not Included Unless Indicated Unit Price Extended Price
0 Grundfos Submersible Pump Model 150S150-8 (15HP) 8,750.00 Optional
0 Anti-Scalant Aqueous Liquid (Flacon 130) (55 gal. Drum) 1,450.00 Optional
Complete Installation in a 20' Connex Container, including Insulation, Wiring,
0 21,750.00 Optional
Lights, and A/C Unit will be fully built inside.
0 250KW Kubota 3 Phase 440V Diesel Generator 48,750.00 Optional
1 Packaging and Crating 1,875.00 1,875.00
Please not that shipping and handling charges are not included in this quote.
Sub-Total $ 299,725.00
Sales Tax will be added to orders shipped in California unless tax exempt
Information is provided.
Shipping & Handling TBD
System Dimensions: SW100K GPD•TFC: 200" X 76' X 128' Total > 299,725.00
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and
options listed below unless otherwise indicated.
Estimated Delivery: 12-14 weeks ARO, Quote is valid for 60 days.
Payment Terms: 60% Deposit. Balance due by ship date. All pricing stated is in U.S. dollars
A M PA C USA Proposal No. 17101-100-010 June 30, 2017 7
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Specifications for Ampac Reverse Osmosis System 100,000GPD-TFC
- The following specifications include only noted details of the complete RO system. It does not Include specifications for all parts,
components, and details that are to be included.
(Note: The following pictures are for demonstrating purposes. The final product may be slightly differ)
Submersible Intake Pump: (Optional)
The Grundfos S Pump Series incorporate many protection and applications features giving operators confidence with
the flexibility to adapt the pump to many different applications.
The S Pump Series incorporate the following common features:
• Built-in sand bearing minimizes sand damage experienced in most other submersible pumps
and increases pump life, as well as offering protection against Up-Thrust.
• All Stainless Steel construction for increased durability and reliability.
• Built-in, jam-free check valves guarantee smooth running, fail safe operation.
• User-friendly cable guard for the easiest installation among submersible pumps.
• Dry-run protection
• High efficiency pump and motor
• Over-voltage and under-voltage protection
• Soft-Start and Overload protection
• Over-temperature protection and High starting torque
Specifications:
• Model: 150S150-8
• Quantity: 2 in Parallel
• Pump Body: Full Duplex Stainless Steel
• Shaft & Impeller: Full Duplex Stainless Steel
• Ports: 3" NPT Inlet x 3" NPT Discharge
• Shaft Seal: Standard Mech. Seal Viton/Carbon/Ceramic/S.S, Casing "O"-Ring is Viton. C E 42 -
• Motor: 15HP 230/380/480 Volt Three phase. NEMA standard totally enclosed enclosure.
Rugged design for continuous duty under all operating conditions.
• Approvals: Motor is CE UL Certified to Operate In North America & Eurooe.
Feed Supply Pumps: /Optional)
Magnetic-drive pump (MAGdrive)
Grundfos CRN MAGdrive pumps operate according to a patented, magnetic-drive system that eliminates the need for shaft
seals. The power from the motor is transmitted to the pump by magnetic force and not by a conventional coupling.
Combined with a hermetically sealed liquid end, the pump is totally leak-free. As all axial forces are absorbed in the
MAGdrive system, the pump incorporates a standard ICE or NEMA motor with keyway and deep groove ball bearing.
Main Pump shall be equipped with a VFD (Variable Frequency Drive), Second Pump shall be equipped with a Start Stop
Pressure Sensor.
• Quantity: 2
• Type: Multi—stage centrifugal Pumps
• Model: Grundfos 475S
• Capacity: 140 GPM Each
• Head: 60 PSI
.0 Impeller Material: 553161
• Shaft Material: S53161
• Sealing Arrangement: Mechanical seal
• Motor Arrangement: Direct Coupled
.0 Motor Insulation: CEI-EN standard /Class F
• Motor Rating: 9 KW each
• Power: 480V/3Phase /60Hz
▪ Manufacturer: Grundfos, Germany
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 8
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Auto-Flush Screen Filter (Optional)
• Count Two, First filter 100 Micron, Second Filter 50 Micron.
3 Screen Filters are designed for High particle retention, large filter area, allows long intervals
between cleaning.
• Non-corrosive and very durable
• Engineered plastics no metal parts in contact with water.
• Easy maintenance: The filter elements can be easily extracted from the filter housing for rinsing.
• Minimal energy loss: Extremely low head loss at high flow rates.
• Auto Flush Solenoid with Timer Mounted below the filter to flush any sand particles and suspended
solids 7 seconds every minute which will prevent maximum protection for the following stage.
Pre-Chlorination System (Optional)
Seawater in the defined area is very likely to contain different kinds of bacteria which need special attention to deal with.
If bacteria enter the membranes, it blocks the membranes due to bacterial growth as well as slime build up. The blockage
ultimately results in decline in productivity and elevation in the differential pressure across the membranes. Pre•
chlorination of feed water is considered to be of prime importance under the conditions.
a System include: Tank, Mixer and Injection (Dosing) Pump
Dosing pump: Solenoid driven positive displacement pump.
a Capacity: 3.4 1/hr.
'4) Pressure: 7 bar
a Accessories: Injection valve, foot valve
Dosing tank: 01
Capacity: 50 liters
a Material: PE
2 Manufacturer: Ampac USA / Blue White
e-Chlorination System (optional)
As chlorination of seawater is a must to eliminate bacteria from the water, it is equally important to scavenge chlorine
before the feed water enters the membranes. For this purpose sodium Metabisulfite is dosed before cartridge filters. A
dosing system is incorporated to ensure the elimination of chlorine in the feed water to membranes.
• System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing Pump Type: Solenoid driven positive displacement pump.
• Capacity: 6L 1/hr.
• Pressure: 5 bar
• Accessories: Injection valve, Foot Valve
• Dosing tank: 01
• Capacity: 50 Liters
• Material: PE
• Manufacturer: Ampac USA / Blue White
• Accessories Included: Suction and Discharge Hoses, Foot Valve, Discharge Check Valve.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 9
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Anti-Scalant Dosing System (Optional)
Anti-Scalant chemicals are dosed to prevent fouling and scaling in the membranes. Anti-Scalant in feed water increases its
concentration with an increase in the % recovery of the system. The anti-Scalant works on the principle of threshold
phenomenon that is a small amount of chemical that controls a large amount of scale formation by sparingly soluble salts.
Depending upon formulation of raw water, a dose of about 3+6 PPM of anti-Scalant is required to keep the system free from
fouling and scaling. Due to dispersion effect, the life of the membrane increases as well as frequency of membrane cleaning
decreases.
-) System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing Pump Type: Solenoid driven positive displacement pump.
▪ Capacity: 3.4L 1/hr.
-) Pressure: 10 bar
• Accessories: Injection valve, foot valve tubing Dosing Tank
▪ Capacity: 50 liters
-) Material: PE.
• Manufacturer: Ampac USA / Blue White
• Accessories Included: Suction and Discharge Hoses, Foot Valve, Discharge Check Valve
Sediment Cartridge Filter Housing 5 Micron
A fine filtration unit of porosity 5- micron is installed. This Pre-Filter will eliminate all suspended
solids up to 5 Micron from getting to the membrane elements.
-) Quantity: 3 in Parallel
-) Flow Rate: 140 GPM
-) Model: HIF
• Maximum Operating pressure: 150 PSI
▪ Number of standard 30" cartridge: 14 Count
-) Filter height: 55"
• Length of Cartridge Filter: 30"
▪ Diameter of Cartridges: 2 VC
-) Material: Carbon Fiber
• Porosity: 5 micron
▪ Manufacturer: Harmsco, USA
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 10
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Multimedia KDF-GAC-Poly Phosphate Quartz Pre-Filters:
System shall be equipped with twin Media Pre-filters connected in Parallel.
Suspended particles in raw water need a sand fitter as pretreatment for RO System. This reduces
the load on cartridge filters and filters the water down to 20+25 micron size of suspended solids.
As well it will remove Chlorine injected earlier, and adjust pH. Since Multimedia fitter has to
backwash with raw water, therefore, rinse step has been provided in backwash sequence. The
filters will automatically back wash, based on timer control.
Following are the specifications of Multi Media Filters:
• Dimensions: 28 ft3 Carbon Multimedia Pre-filter system w/ 3" ports valve
a Material: Reinforced fiberglass housing (FRP)
a Flowrate: 245 GPM (24hr/7days per week)
• Piping: Sch80 High Pressure PVC piping
• Media: Active Acid Washed Coal Based Carbon, Anthracite, Silica Quartz
• Valve: Fleck 2850 Auto Backwash Valve
• Reason: Provides water of less than .1ppm chlorine
• Feature: Fully Automated Operation
J Operation: R/O System will automatically shut down when GAC Backwash.
• Manufacturer: Tank from Structural USA, Valve from Fleck USA
• Materials:
• 40 Lbs. KDF Redox Bacteriostatic Media (To reduce Bacteria)
• 40 Lbs. Poly Phosphate Media (To reduce corrosion)
• 40 Lbs. Silica Quartz (To reduce Sediment)
• 240Lbs. Acid Washed Activated Coconut Shell Bacteriostatic Media.
Media Included:
1) KW Media: KDF• Process Media are high-purity, granulated copper and zinc-based alloys that treat water
and waste water through a process based upon the principle of redox (Oxidation-Reduction).
Originally, KDF was shorthand for Kinetic Degradation Fluxion.
KDF Process Media enhance the performance, extend the life, reduce the maintenance and lower the total cost of carbon-
based Media to follow.
KDF Process Media help control microorganisms by creating an environment that's deadly to some microorganisms and that
interferes with the ability of many other microorganisms to function. Either way, the use of KDF Process Media results in the
total elimination of some contaminants and a great reduction of a wide variety of others which will protect the RO
Membrane elements from Fouling by any bacterial growth.
2) Polyphosphate Media: is added to mask the effects of high iron concentrations. The Polyphosphate delays
the precipitation of oxidized manganese and iron, thereby greatly reducing the layer of scale that forms
on the pipes. The effect is called sequestration. The iron or manganese ion is surrounded by a chain of
phosphate molecules and is not allowed to precipitate in the water.
3) Granular Activated Carbon (GAO: GAC filtration is most effective in removing organic contaminants from
water. Organic substances are composed of two basic elements, carbon and hydrogen. Because organic
chemicals are often responsible for taste, odor, and color problems, GAC filtration can generally be used
to improve aesthetically objectionale water. GAC filtration will also remove any excess chlorine. GAC
filtration is recognized by the Water Quality Association to maintain drinking water contaminants within
the limits of the EPA National Drinking Water Standards.
A MPAC USA Proposal No. 17101-100-010 June 30, 2017 11
EFTA00807638
RO High Pressure Pump
Brand: Fedco High Pressure Pump w/ safeguards
The Fedco MSD series multi-stage centrifugal high-pressure feed pumps provide a
new level of reliability and efficiency for Seawater Desalination Watermakers,
unique features, such as the patented WATER BEARING thrust bearing, complete
duplex SS construction, and maintenance-free design ensure years of trouble-free
operation.
The System will also include FEDCO's Hydraulic Pressure Boosters turbocharger
the will increase the efficiency to exceed 80% transfer efficiency. Superior
efficiency comes with superior reliability.
'TAT
Standard horizontal base, electric motor drive. The standard horizontal base is 4"
x 2" Steel with 2 mil epoxy, powder coated with 34" channel steel supports for maximum weight load and minimum flexing. Bolt-
down leveling and vibration shock mounts are standard. All motors are mounted on a two screw adjustable base for easy
alignment.
Specifications:
• Model: M55524
• Pump Body: Full Duplex Stainless Steel
• Shaft & Impeller: Full Duplex Stainless Steel
• Ports: 3" NPT Inlet x 3" NPT Discharge
3 Shaft Seal: Standard Mech. Seal is Viton/Carbon/Ceramic/S.S, Casing "O"-Ring is Viton.
▪
•
Motor:
Enclosure:
100 HP 440 Volt, Three phase. NEMA standard totally enclosed
Rugged design for continuous duty under all operating conditions.
«
Energy Recovery Hydraulic Pressure Booster (HPB)
The Energy Recovery Hydraulic Pressure Turbo Charger shall be integrated to increase Liquid Transfer Efficiency up
to 80% and reduce energy consumption. All brine passes through the turbine volute and impeller - no wasted
energy Double O-rings to ensure reliable valve stem sealing - Retaining plate prevents accidental removal of valve
stem from the unit.
Specifications:
a Model: HPB40
a Body: Full Duplex Stainless Steel
Shaft & Impeller: Full Duplex Stainless Steel
Ports: 3" NPT Inlet x 2" NPT Discharge
Valve stem: Duplex SS 2205
Valve handle: 316 SS
Multi-turn design allows precise brine flow adjustment
Membranes Elements
• Count 14 Membrane Elements
• Filmtec SW30ULE-400i, 11,000 gpd rating Low Fowling
• Improved FILMTEC'" Reverse Osmosis Membrane Elements offer the
• Highest productivity while maintaining excellent Dissolved Solids Rejection.
• FILMTEC SW30 membrane elements have the highest flow rates available to meet the water
demands of both sea-based and land-based desalinators.
• Improved FILMTEC membrane elements combined with automated, precision element fabrication result in the most
consistent product performance available.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 12
EFTA00807639
Pressure Vessels
Codeline ISO-9001 Certified Vessels utilize a unique shell design which allows the housings to weep, preventing catastrophic
Failure. Composite construction results in superior impact and corrosion resistance.
ii Quantity: 7 Vessels
• Material of Construction: FRP Composite
4 Pressure Rating: 1200 PSI
J Dimensions: 8" x 120"
• Number of Elements per Housing: 2 Elements
Post Treatment System
The pH of the permeate water is expected to be in the range of 5. This is rather, acidic. To control the pH, Sodium
Hydroxide dosing is recommended to increase the pH of the permeate water.
▪ System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing Pump Type: Solenoid driven positive displacement pump
• Capacity: 6 I/hr.
J Pressure: S bar
• Reagent: Sodium Hydroxide
a Accessories: Injection valve, foot Valve
4 Dosing tank: 01
• Capacity: 50 Liters
• Material: PE
CIP (Clean in Place System): toptio9ty,
The cleaning skid is designed for manual operation through a local control box located on the skid. A chemical storage tank is
mounted on its own stand and connected to the skid with either hard PVC piping or quick disconnect fittings and flexible hoses.
This gives the unit the ability to be mounted in a permanent location or totally portable if desired. The piping is schedule 80 PVC
that is hydrostatically tested at the factory. The electrical enclosure is NEMA 4X. All skid wiring is completed and tested before
shipment.
Standard Features:
Skid mounted unit
▪ Chemical solution tank with cover
PVC piping
316L Stainless cleaning pump
S micron cartridge filter with housing
Local flow meter
Tank level switch (CS 8)
▪ 220V/1Ph/60Hz or 460V/3Ph/60Hz
Available Options
▪ pH Controller
✓ Electric heater for chemical tank with temperature controller
▪ Flexible hoses for cleaning connection
Wheel mounted skids for smaller units
Mixer
Applications
Membrane cleaning
▪ Descaling
Membrane Cleaning Chemicals:
Acid and alkaline cleaning chemicals are most commonly used for membrane cleaning. Acid cleaners are designed to remove
inorganic and iron deposits. Acid cleaning should be performed at a pH of about 2. Alkaline cleaners are designed for
removal of biological matter, organic foulants, and silica deposits. Alkaline cleaning is performed at a pH of about 12.
Membrane Cleaning Process:
Reverse Osmosis membrane elements can experience a decline in performance due to the accumulation of deposits on the
membrane surface. Mineral scale, colloidal particles, biological matter, and insoluble organic compounds are the usual
causes of membrane fouling. When production of a Reverse Osmosis system drops by at least 10 percent, or the differential
pressure increases by 15 percent (over normal operating conditions), membrane cleaning should be performed.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 13
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Instrumentation
PLC: S200 Series Microprocessor Controller: (Included)
The system will come with a complete control panel that include a Series 200 reverse
osmosis microprocessor controller features an alphanumeric backlit LCD to display
operating conditions, and provides adjustable time delays and set points to
accommodate varying field conditions.
The Series 200 controller displays the permeate TDS/Conductivity, Permeate Flow,
Concentrate Flow, Pressure, pH level and water temperature, and operating hours
along with the operating status of the RO unit. The Series 200 monitors low and high
pressure switches, tank levels, and pretreatment equipment. It provides relay outputs
for the RO high pressure pump, inlet solenoid valve, membrane flush solenoid valve,
and optional relays for permeate divert or remote alarm and auxiliary output.
The Microprocessor or PLC based control system shall monitor and control operation of system and communicate
with pretreatment equipment and distribution tank level as required. Skid mounted control panel shall house control
system, operator interface controls, solenoids, IEC motor starter(s), step down transformer, high voltage disconnect.
Control system shall be fully programmed and integrity tested at factory prior to shipment.
1- Panel shall include:
a. Backlit LCO display for operating conditions and set points
b. Lights, pushbuttons, and switches for status and control of system
c. Conductivity Monitor for feed and permeate
d. Elapsed run time indicator
e. Alarm horn
f. System power switch
g. Nameplates for device identification
h. Automatic reject flush indicator and controls
2- Alarm conditions shall include:
a. Low feed pressure and Low Level
b. High and High-High permeate conductivity
3- Unit Shutdowns Include:
a. Low feed pressure
b. Pretreatment filters in backwash
c. Product storage tank full
d. High-High permeate conductivity
4- Functional Specification
a. Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
The system will have an automatic operation. All electrical wiring will be in accordance with UL / CE standards.
The Control of:
Feed Supply Pump Flow Indicators & % Rejection
Inlet solenoid valve
Automatic flush solenoid valve pH Monitor
RO storage tank level switches (1or 2)
Two TDS/Conductivity Points Water temperature
Operatin: hours
A MPA C USA Proposal No. 17101-100-010 June 30, 2017 14
EFTA00807641
PLC: V1040 w/10.4" Touch Screen Controller: (optiono
The SW-100K is equipped with a Programmable Logic Controller featuring an integrated 10 inch Full Color Graphic
Touch Screen Operator Interface.
All operating conditions and process status are simultaneously
displayed on a single process diagram display screen.
The operator interface is virtually menu less, making it easy to locate and
adjust all time delays and process set points.
To view specific set point and control options for any piece of equipment
simply touch the corresponding image on the graphic screen and all
options appear. To return to the main process display, simply touch the
"Main" button.
This operator interface is conveniently located on the front of the main *
NEMA 4X Rated control Enclosure. 63 63 Ea
Depending on the control options selected, the controller is capable of *
Ea 143 tit Ca
displaying
• Influent Flow Rate and Accumulation
• Concentrate Flow Rate and Accumulation
Permeate Flow Rate and Accumulation
• Influent concentrate and permeate Salinity (TDS/Conductivity)
• Percentage of salt rejection
4 Percentage of water recovery
• Concentration factor
Membrane flux and Specific Flux Rates,
• Water Temperature
4 System Operating Hours
• Individual Run Times for each motor and valve
• System Flow
• User Defined Flow
• Previous 24 hour flow, and todays running flow totals for influent, concentrate and permeate lines.
' The PLC also monitors Low and High Pressure Switches, Tank Levels, and Pre-Treatment Equipment.
• Data logging is provided for all monitored system variables (i.e. pressures, flows, TDS/Conductivity, pH,
temperature & etc.)
• Multi-level security login ensures only qualified personnel is able to make changes to operating set points.
• If secure internet connectivity is provided the system may be remotely monitored and operated from
anywhere on the planet. In addition, all trend data is also remotely accessible.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 15
EFTA00807642
Pressure Gauges
- Liquid Filled Panel Mount Stainless Steel Pressure Gauges after every phase of Production as follo
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- Document ID
- 080ceaa4-da94-4613-9406-6c10194fbb60
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- dataset_9/EFTA00807628.pdf
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- Created
- Feb 3, 2026